Review Part 1: IN THE SHOP

Road Rat

GRASSPASS.ORG recently took delivery of a Road Rat. Here is a review of the kart and pictures of one of the first Road Rats in the States.

 

The Road Rat comes from the importer mostly assembled. We needed to install the "suede" covered steering wheel on the steering shaft, mount the nerf bars and rear bumper, and mount the rear tires. The fuel tank shown here is of decent quality and a nice feature, but it is decorative on the Road Rat. The engine uses the stock fuel tank and a fuel pump and lines would be required to use the plastic tank.

The brake rotor has some interesting "lightening" holes in it, is of decent quality, and mounts to an aluminum hub. The caliper has a nice gold finish on it, and appears capable of stopping the kart well enough on dirt. Unfortunately, due to the somewhat unusual mounting arrangement, only about half of the brake pad area contacts just the outer 3/4" of the rotor. (See disk in picture above) A simple updated caliper mount would solve this and give improved braking on dirt and pavement. Also visible is the braided brake line with banjo fittings, a very nice feature on such an inexpensive kart.

The brake master cylinder appears to be taken from another application, but is of decent quality with a nice sealed reservoir and quality hardware. The lack of a front dust boot is a concern, but there are many simple and inexpensive fixes to that (a piece of inner tube ty-wrapped around the M/C for example.)

The wheels on the Road Rat are one-piece machined aluminum, with the fronts being a direct spindle mount style with the bearing pressed into the rim. While the machining is a little rough, the wheels appear round and true and hold air. A sealed front wheel bearing would add to longevity, as the shield on the stock bearings may allow dirt to contaminate the bearing. The front spindles are long enough to allow a fair amount of tuning with the included 1/2" spacers. Tires are a 5" hard-compound concession tire from China. These tires have been seen in other areas of karting and should work well as a first set as they will give long life and good wear while giving decent grip. One benefit of this type of tire is that they will be very safe on pavement, and not create too much grip for the kart.

The rear wheels have a slightly odd set of aluminum lug nuts. These look as if they are hand machined, or made on an older automated machine. The durability of the threads might be a concern, but replacement nuts should work fine.

The Road Rat comes with one of the nameless Chinese clones of a Honda GX200. These engines look just like a Honda from more than 5-feet away. On closer inspection, one realizes that every part on the engine is slightly different from the Honda in some way. Some backyard karters have had good luck with the clones, while others have had vibration issues and an outright failure of a new motor. This may be why the importer suggests using a thread locker on all of the fasteners and checking for loose bolts regularly. The motor mount is machined from aluminum and sits the engine flat on the frame. Adjusting screws from the front and rear help keep the engine from sliding, though they may be a little overkill.

Front spindles are sand-cast and have no apparent finish on them. The wheel spacers are visible in the picture above, as well as the slightly primitive threaded rod tie rods. While this was fine for racing karts for years, current karts tend to use a male rod end with aluminum tubular tie rods. It remains to be seen how well these will hold up to heavy kart to kart contact.

The bodywork on the Road Rat is knock off of some of the more popular European body styles, though it is made from a much harder and thicker type of glass-reinforced plastic. There will not be much energy absorption from the bodywork, and it's strength in prolonged competition remains to be seen. That said, the bodywork could be easily updated to the European style at little expense and without modifications. The fiberglass seat fits a driver up to about 180 lbs and is of fair quality. Some of the attention to details, such as machined aluminum mounting washers, seems almost contradictory to the inexpensive nature of the kart

The Road Rat comes with a 40mm diameter steel axle. The axle, common on current asphalt sprint karts, may be a little stiff for backyard competition, but shouldn't bend on rough tracks. The three rear axle bearings are again common on sprint karts, but may be overkill for dirt karting. Axle bearings are of unknown quality and will hopefully give long life as changing bearings is a bit of a pain on any kart. The chain is of decent quality, appearing to be a metric 219 pitch with master link. The sprocket is one piece, making it difficult to remove it and change ratios, but the bolt pattern is common to all sprockets. Thus, it would be a simple conversion to go to a more common #35 chain and split rear sprockets.

The seat mounts to welded mounts as well as bolt on seat struts. Adjustment requires drilling the seat for new mounting holes and may require some simple fabrication to accommodate a young or small driver.

In conclusion, the Road Rat is an enigma in the karting world. It is a Chinese knock off of what the American and European sprint kart builders are making, for 1/4 the price. Is the quality there? Will it hold up on the dirt? Possibly more intriguing, could it be competitive in asphalt sprint racing? We hope to answer some of these questions as soon as the snow melts in the northeast United States.

Owner's Note: Use extreme caution when mounting tires as there have been some rim failures resulting in injuries. Always use proper mounting procedures, and do not exceed manufacturer's recommended mounting pressure when setting a bead.

If you have experience with the Road Rat, or would like to suggest a kart to be evaluated, email info@grasspass.org


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